Course Code                               : 0502503

Course Name                              : Construction

Instructor                                    : Instructer Vehbi BALAK

Theoretical/ Practical/Credit       :  2 / 0/ 2

 

Learning Activity

Estimated Time(Hour)

Evaluation

Theoretical Course (14 Week)

2 x 14 = 28

Participation to class

Guided Problem Solving

None

 

Individual Study

2 x 14 = 28

 

Weekly homework problems be solved

1 x 14 = 14

Individual or teamwork and report preparation for homework’s.

Term project

None

 

Midterm Exams

4 x 2 = 8

Closed Book

Final Exam

For Exam            : 2

Individual Study: 8

Closed Book

Quiz (4 Piece)

Individual Study: 8

Closed Book

Research (internet / library)

 

 

Other (documentary / movie watching)

 

 

Other (conference, panel, etc.. Attend meetings)

 

 

Total Course Load (Hours)

96

 

 

 

Code of Course and Name

:

0502503 Manufacturing Processes I

Type of Course

(Compulsory/Elective)

:

Compulsory

Prerequisite of Course

:

-

Semester of Course

:

Fall Semester

Credit of Course

:

2

Instructor of Course

:

Instructer Vehbi BALAK

Faculty/Department/Program

:

Mechanic - Mechanical Engineering - License

In the last semester who assigned the course; Name & surname

:

Instructer. Vehbi BALAK

Room/Class Number

:

M.M. 2

Times of Course

:

13:00-15:00

Conversation Hours

:

11:00-12:00

Groups/Classes

:

Single Group – Third Class

Objective of the Course

:

This course aim to teach manufacturing proceses concepts, and to show the application of these techniques to various engineering problems.

Course Contents

:

Iron production and steel making. Solidification of steel. Ingot moulds and Continuous casting. Casting processes. Fundamentals of casting. Sand casting. Centrifugal casting. Gravity dies casting. Investment casting. Evaporative pattern casting. Powder metallurgy. Powder manufacture, powder mixing and blending, compacting and sintering processes. The fundamentals of metal forming. Hot working and cold working processes. Rolling, forging, extrusion, drawing and bending. Die pressure and forces in metal forming operations.

Text book/Recommended Reading

:

1. Doç. Dr. Mustafa ÇİĞDEM, 1996, İmal Usulleri, Çağlayan Kitapevi.

2. Prof. Dr. Selahaddin ANIK, Prof. Dr. Adnan DİKİCİOĞLU, Doç. Dr. Murat VURAL, 2000i İmal Usulleri, Birsen Yayınevi.

3. AMSTEAD, B:H.OSTWALD, P:F:, BEGEMAN, M.L., 1987, Manufacturing Processes, John Wiley and Sons, New York.

4. YANKEE, H.W., 1979, Manufacturing Processes, Prentice-Hall.

Semester Course Plan

Weeks

Subject of Course

1

Definition of Manufacturing Processes.

2

Classification of Manufacturing Processes.

3

Permanent breakdown method

4

Preform and Preform with figures

5

The fundamentals of metal forming

6

Hot working and cold working processes.

7

General Revision.

8

Casting processes. Fundamentals of casting. Sand casting.

9

Centrifugal casting. Gravity dies casting. Investment casting.

10

Perform of casting

11

Campagne breakdown, Temper breakdown, Grafit breakdown.

12

General Revision.

13

Weld, welt varietyve, welt error.

14

General Revision.

Evaluation

One written midterm exam (40% ); one written final exam (60%)